Senior Mechanical Design Engineer

Senior Mechanical Design Engineer Duties:

• Own the mechanical design of bespoke automation and secondary packaging systems, starting from concept through to completion.
• Produce detailed 3D models, 2D manufacturing drawings, and BOMs using SolidWorks (or similar CAD software).
• Specification & sourcing of off-the-shelf components.
• Work cross-functionally with Controls, Electrical, Project Management and Production teams.
• Lead Design Reviews both internally and externally.
• Collaborate with suppliers and manufacturing department to optimise for cost, performance, and ease of assembly.
• Plan the work using the approved Project Methodology and Standard Work-Flows.
• Generate the required project documentation (internal and external).
• Ensure designs comply with GMP, CE, and industry-specific safety standards.
• Perform risk assessments and DFMEA.
• Mentor and coach junior mechanical designers and engineers.
• Continuously evaluate new technologies, materials, and design methodologies to improve machine performance and reliability.

Essential Requirements:

• Bachelor’s or Master’s Degree in Mechanical Engineering or related field.
• 8+ years’ experience in mechanical design, with at least 5 in automation or special purpose machinery.
• Proven track record in leading the design of complex, high-speed mechanisms and packaging equipment.
• Expert-level proficiency with 3D CAD (SolidWorks preferred) and PDM systems.
• Strong mechanical intuition, attention to detail, and problem-solving ability
• Strong understanding of pneumatics, servo systems, cams, and mechanical drives.
• Familiarity with CE marking and machine safety standards (ISO 12100, ISO 13849, etc.).
• Excellent communication skills, with the ability to influence across engineering and customer teams.
• Experience with coaching and mentoring of younger colleagues.
• Willingness to travel (approx. 10%) for client collaboration.

Preferred Requirement:

• Experience with pharmaceutical or medical device automation.
• Understanding of validation processes (e.g. DQ, FAT, SAT).
• Knowledge of vision systems and robotic integration (Delta/Cobots).
• Familiarity with lean manufacturing principles and design-for-manufacture (DFM).
• FEA and motion simulation experience (e.g., SolidWorks Simulation, Ansys).
• Leadership experience on cross-functional project teams.